About EPS Wall panels
| Item Name |
STRUCTURAL INSULATED CONCRETE PANELS (SICP) / EPS 3D PANELS |
| Category |
Non-load-bearing wall panels |
| Usage |
Used as non-load-bearing wall panels as a replacement for brick mesentery or other partition materials. |
| Description of the Panel |
EPS core material covered with galvanized mesh. The meshes are connected together using diagonal truss |
| Width of the Panel |
1.2 m |
| Height of the Panel |
Customizable -1.0 m to 10.0 m |
| Thickness of the Panel |
Customizable - 40 mm to 240 mm |
| Finishing Thickness |
Customizable - 110mm to 310 mm |
| Core Material |
Expanded Polystyrene (EPS) -Fire-resistant |
| Density of the Core Material |
Customizable - 15 to 25 kg/m3 |
| Covering Mesh Specification |
Galvanized (hot-dipped Zn > 80 GSM), corrosion-resistant, high tensile strength |
| Mesh Spacing |
100 mmx 100 mm |
| Mesh Wire Diameter |
Customizable 2.5 mm to 4.5 mm |
| Diagonal Connector Wire Specification |
Galvanized (hot-dipped Zn > 80 GSM), corrosion-resistant, high tensile strength |
| Diagonal Connector Wire Diameter |
Customizable - 2.5 mm to 4.0 mm |
| Number of diagonal connectors in 1 sq ft area |
18 to 21 |
| Diagonal Connection Method |
Spot welding |
| Spacing Between Core Material and Covering Mesh |
10 mm |
| Technology |
Modern, Efficient, and Safe construction technology |
| Physical Properties |
1) Lightweight construction material - Dead weight: 180 to 200 kg/m2 |
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2) Thermal insulation -Maintains stable indoor temperature |
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3) Acoustic insulation - High sound resistance |
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4) Fire resistance - Minimum 1.5 to 4 hours |
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5) Seismic resistance - Tested up to 8 on the Richter scale |
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6) Water resistance - Prevents capillary water penetration |
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7) Termite resistance |
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8) Impact resistance |
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9) Resistant to fungal growth |
| Other Advantages |
1) More carpet area - Finished wall thickness starts from 110 mm |
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2) Significantly reduced construction time |
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3)Redusing constrection cost |
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4) Lower electricity bills due to high thermal insulation - Improved comfort with reduced AC usage |
| Applications |
It is possible to use as a exterior and interior partition wall panels for a commercial and residential structural buildings. |
Exceptional Fire and Acoustic ProtectionCombining fire-retardant materials and a compact sandwich structure, these wall panels offer reliable fire resistance and remarkable sound insulation, ensuring added safety and privacy wherever used. Ideal for settings demanding stringent safety and noise control standards, their fireproof core and dense design provide peace of mind in busy environments.
Simple, Customizable InstallationEngineered for ease, the panels utilize tongue and groove or steel connectors for rapid, hassle-free setup. Standard sizes fit most applications, but bespoke dimensions are available to accommodate unique architectural needs, ensuring a perfect solution for any non-structural partitioning requirement.
Eco-friendly and Versatile FinishesWith a recyclable EPS core and cement and wire mesh construction, these panels champion eco-friendly building. They offer low environmental impact without compromising durability. The surface, available in smooth or coated finishes, can be easily painted or laminated to match your space's aesthetics.
FAQ's of Non-load-bearing wall panels:
Q: How are non-load-bearing wall panels installed?
A: These panels are designed for pre-fabricated installation and can be fixed rapidly using either tongue and groove joints or steel connectors. Specialized panel cutting and installation machines may be used to achieve precise fitting, ensuring a seamless and stable partition.
Q: What are the main benefits of using these panels in buildings?
A: The primary advantages include excellent fire resistance, low water absorption, effective sound insulation, and strong thermal properties. Their lightweight nature simplifies handling and installation, while their eco-friendly, recyclable core helps promote sustainable construction practices.
Q: Where are these non-load-bearing panels most commonly applied?
A: These panels are ideal for non-structural partitioning in commercial buildings, residential developments, office interiors, and schools, wherever lightweight, fireproof, and sound-insulated walls are required without the need for supporting structural loads.
Q: What customization options are available for these panels?
A: Panels can be manufactured to specific sizes (with standard dimensions of 1200mm x 2400mm) and in thicknesses of 50mm, 75mm, 100mm, or other custom values. The surface can be finished as smooth or coated, and panels can be painted or laminated for personalized aesthetics.
Q: What is the process for ensuring acoustic and thermal insulation properties?
A: The panels use a high-purity EPS core encapsulated by cement and wire mesh, achieving a density of approximately 45kg/m3 to 60kg/m3. This multi-layer construction, combined with tight-fitting joints, delivers reliable sound and thermal insulation.
Q: Are these panels suitable for wet or humid environments?
A: Yes, the panels have low water absorption and offer moisture resistance, making them suitable for use in areas where humidity is present, as long as they do not serve as structural elements.
Q: What makes these panels environmentally friendly?
A: The use of a recyclable EPS core, in conjunction with standard construction-grade cement and wire mesh, reduces environmental impact. The materials and manufacturing methods facilitate sustainability in modern building projects.